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  • Founded by engineers in 1989.
  • Offers advanced materials and product testing systems that are reliable and easy to use.
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Debbi Cohen, Sales Engineer, medical materials and finished device testing applications

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Testing System for Bioabsorbable Plates and Screws - ASTM F2502

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ASTM F2502 is a standard for testing Bioabsorbable Plates and Screws for Internal Fixation Implants.

These types of plates and screws are resorbed into the body once implanted to unstable bone or tissue connected to bone. The advantage over a metallic fixation device is that a bioabsorbable device does not need to be removed. The challenge to medical device manufacturers of bioabsorbable devices is to ensure full healing takes place before the bioabsorbable device is fully deteriorated. 

There are four Annexes describing the testing procedures to follow in this specification. 

ADMET's Biaxial eXpert 2610 is the perfect testing system solution for performing Annex 1-4

              eXpert 2610

A1-Torsional Properties

  • Torsional Yield Strength
  • Maximum Torque
  • Breaking Angle

Rate of Torsional Speed applied to the sample -1 to 5  rotations/minute

Testing Times -Document 7 measuring points over time. (ie; 1 day, 1 week, 4 weeks, etc.)

Solution -Specimens must be submerged in bath- see conditioning 5.4 and 6.1 and constant temperature of 37^C +-1^

Procedure

  1. Insert specimen in collet grip- 5 threads or 20% of total size should be anchored in grip.
  2. Apply torsional load of 1 to 5 r/min to failure.
  3. Apply minimal axial load to balance grip.
  4. From Torque vs. angle curve plot calculate Torsional Yield Strength by offset method,  report max torque and breaking angle (both determined by max torque reported)offset torque yield
                     analysis

A2- Driving Torque

  1. Attach specimen to fixture and align with pilot hole.
  2. Apply 1-5r/min torsional load for 4 rotations (1440 degrees) and 1.14kg or less axial load to maintain screw driver bit in the screw head.
  3. Record max load in Nm.
  4. Compare a variety of specimen sizes.

A3-Axial Pullout

  1. Insert specimen in collet grip- 5 threads or 60% of total length of fully threaded screw.
  2. Clamp top of screw (head) 
  3. Tension load at 5mm/min until failure or release from test block.
  4. Plot load vs. displacement - note max load and mode of failure.

A4-Single Cycle Bend Testing

  • Load plate onto rollers (roller diameter dependent on plate size, symetry or asymetry, hole spacing) 
  • Apply load of increasing magnitude by using position control and plot Load vs. Displacement. 
             bend fixture

Calculate

  1. Bending stiffness (N/mm)
  2. Bending strength (N-m)
  3. Bending structural stiffness EI (N-m*m)
  4. 0.2% offset displacement (N/mm)

Specifics on the materials and manufacture, conditioning, care and handling of these devices is explained in the full description of this specification. F2502-05

Many who use this method also refer to ASTM F543 A1 and 

ASTM F543 A2.


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Testing System for ASTM F2267 Body Fusion Device

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Spinal Implants and Intervertebral Fusion Devices are tested according to several ASTM standards. ASTM F2267 is intended to provide a basis for the mechanical comparison among past, present and future non-biologic intervertebral body fusion devices. These, sometimes hollow, devices are inserted to promote arthrodesis(fusion) at a given spinal motion segment. Construct are governed by ASTM F1717.  The mechanical tests are conducted using simplified loading schemes and do not attempt to mimic the complex loads of the spine.  An simple outline of the test procedures is as follows:

Axial Compression SubsidenceTest - Metallic Blocks are used to determine stiffness of the device. Polyurethane Blocks are used to determine the likelihood of the part collapsing on itself. Device is secured between 2 blocks.

Stiffness procedure-25mm/min until functional or mechanical failure is obtained.

Subsidence procedure-0.1mm/sec until functional or mechanical failure is obtained.

Both procedures -plot Load vs. Displacement. 

Yield Displacement, Stiffness, Yield Load or Moment, Ultimate Displacement, and Ultimate Load or Moment are to be recorded.

Sampling-
  • 5 samples,
  • polyethylene blocks(1 test) and Metallic blocks(can be reused) used for securing the specimen
  • Push rod (38cm from center of spherical surface)
  • Inferior sphere holds polyurethane block and is fixed to prevent movement.
  • Superior fixture connects to pushrod by minimal friction sphere joint.

Determine Kp by Kp=Ks*Kd/(Kd-Ks)
Kp- Stiffness of Polyurethane Block

Kd-Stiffness of Intervertebral Body Fusion Device

Ks-Stiffness of System

spinal implant set up

ADMET eXpert 2610 5kN or 10kN - Tension/Compression  or Biaxial (shown above) Testing System equipped with MTESTQuattro controller for static tests. System is shown with a multi axis load cell capable of measuring Fx, Fy, Fz and Mz.  

Full version of ASTM F2267 

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Testing System for ASTM F2077-03 Intervertebral Body Fusion Device

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ASTM F2077-03 is a standard test method for static and dynamic testing of intervertebral body fusion device assemblies. This test method will provide information to compare the mechanical characteristics of different assemblies for different spinal locations and various methods of inserting these assemblies. This standard focuses on all aspects of the spine; cervical, thoracic, and lumber.

This blog post is a quick summary of the full specification. For the full specification details. www.ASTM.org                                                           Neck skeleton 

There are several types of tests performed for ASTM F2077-03; Static and Dynamic Tests.

Static Tests  

    1. Axial Compression Test- Inline Stainless Steel Test Blocks, compress at a rate of 25mm/minute until failure.
    2. Compression Shear Test-Inferior fixture designed to orient the initial position of the intervertebral device Z axis at 45 degrees flexion relative to the push rod's axis. Pull at rate of 25mm/minute until failure.
    3. Torsion Test- Inline, Pushrod connected to superior fixture by a spherical gimbal mechanism, Twist at a rate of 60 degrees/minute until failure. Compressive preloads of 100N, 300N, and 500N are required for this test.
ANALYSIS
  • Record Load vs. Displacement or Torque vs. Angle
  • Yield Displacement/Angle
  • Stiffness
  • Yield Load/Torque
  • Ultimate Display
  • Ultimate Load/Torque                    

Dynamic / Fatigue Tests- Polyacetal Test Blocks with appropriate matching geometry to Intervertebral Body Fusion Device Assembly. 

  1. Need at least six data points- Max loads for initial fatigue tests are 25%, 50%, 75% of Ultimate Static load determined above.
  2. Plot semi log- load/torque vs. number of cycles to failure
  3. Max runout load/torque is determined.
  • R-Value of 10 should be used for axial compression & compression shear tests. R value of -1 for Torsion Tests.
  • Frequency <=10Hz according to Index X1.9 ( see specification full listing at www.ASTM.org)

                        Biaxial Testing System

ADMET recommends our eXpert 2600 series Biaxial Testing System equipped with our PC based, MTESTQuattro control software for ASTM F2077 testing. Custom fixtures available upon request. All ADMET testing systems come with free lifetime technical support and free startup online training. 1-800-667-3220 for more information and to receive a quote.

 

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ISO 594/1 - Torsion Testing Equipment -Torque, Axial Load, Leak

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ISO 594/1 describes dimensions, testing profile, and parameters for testing conical fittings with a 6% (luer) taper for hypodermic syringes, needles, and certain other medical equipment, such as transfusion and infusion sets. This standard covers rigid and semi-rigid materials for gauging and performance.  

Horizontal Torque Tester

 

 

 

 

Vertical Torque Tester

 

Several mechanical tests in section 5, figures 4+5 require torque testing.

Section 5.2 

  • First, according to figures 4 + 5, connect fitting to steel male or female reference fitting.
  • Assemble components by applying an axial force of 27.5 Newtons (6.18 lbf) for 5 seconds while applying a torsional force < or = 0.1Nm (.88 lb-in) and < or = to 90 degrees.
  • Introduce water
  • Expel Air
  • Check to determine if outside of fitting is dry
  • Seal the outlet - bring internal pressure to 300kPa.
  • Maintain pressure 30 seconds. 
**Highlights on the Torsion Requirements for Section 5.3.1.1 and 5.5.1.

 * Apply axial force of 25N for 5 seconds simultaneously applying 0.1Nm to an end limit of 90 degrees. Full description of ISO 594/1-1986 is necessary to complete this test. 

          Torsion collage 

ADMET offers a vertical or horizontal 81T Torsion Testing System. to meet the Torsion requirements of this standard. ADMET's full line of standard testing systems can be tailored or modified to meet the additional requirement of ISO 594/1. 

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